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CD1/MD1電動(dòng)葫蘆減速器怎么加油?

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CD1/MD1電動(dòng)葫蘆減速器怎么加油?以CD1/MD1鋼絲繩電動(dòng)葫蘆為例,自上部注孔注入起升機(jī)構(gòu)減速器,齒輪油HL-10或機(jī)械油HJ-50,三個(gè)月一次。0.25噸電動(dòng)葫蘆加0.2升,0.5噸電動(dòng)葫蘆加0.75升,1噸電動(dòng)葫蘆加0.75升,2噸電動(dòng)葫蘆加1.5升,3噸電動(dòng)葫蘆加1.7升,5噸電動(dòng)葫蘆加2.5升,10噸電動(dòng)葫蘆加3升,16噸電動(dòng)葫蘆加3升。

CD1/MD1 electric hoist reducer how to oil? Take CD1/MD1 wire rope electric hoist as an example. Lift mechanism reducer, gear oil hl-10 or mechanical oil hj-50 are injected into the upper injection hole once every three months. 0.25 ton electric hoist plus 0.2 l, 0.5 ton electric hoist plus 0.75 l, 1 ton electric hoist plus 0.75 l, 2 ton electric hoist plus 1.5 l, 3 ton electric hoist plus 1.7 l, 5 ton electric hoist plus 2.5 l, 10 ton electric hoist plus 3 l, 16 ton electric hoist plus 3 l.

CD1/MD1電動(dòng)葫蘆減速器為什么加油?(CD1/MD1 electric hoist reducer why refueling?)

減速箱或軸承需要定期更換潤(rùn)滑油,如果沒有按要求潤(rùn)滑,減速器不僅會(huì)產(chǎn)生過高的噪聲,還會(huì)過度磨損或損壞齒輪及軸承,嚴(yán)重的會(huì)導(dǎo)致物料墜落情況。在設(shè)備操作時(shí)有人認(rèn)為減速機(jī)暫時(shí)不加或隨便加點(diǎn)潤(rùn)滑油,照樣能運(yùn)轉(zhuǎn),不會(huì)發(fā)生嚴(yán)重故障,這種思想是錯(cuò)誤的。操作員初次使用沒有閱讀說明書,沒有按要求給減速機(jī)內(nèi)加注潤(rùn)滑油,在使用過程中產(chǎn)生很大的響聲,并出現(xiàn)物料墜落,經(jīng)后期檢查打開減速箱,發(fā)現(xiàn)齒輪磨損過度報(bào)廢,減速軸承損壞,出現(xiàn)異響。這種情況需返廠拆卸檢修或更換,解決故障,消除噪音。

Gearbox or bearing needs to replace the lubricating oil regularly. If not lubricated as required, the reducer will not only produce excessive noise, but also excessive wear or damage to the gear and bearing, serious will lead to material fall. In the operation of equipment, some people think that the reducer can still operate without adding lubricating oil temporarily or casually, without serious failure. This idea is wrong. In the first use, the operator did not read the manual and did not add lubricating oil to the reducer as required. During the use, there was a big noise and falling of materials. After opening the reducer box after the later inspection, it was found that the gear was excessively worn out, the reducer bearing was damaged and abnormal sound occurred. This kind of circumstance needs to return the factory to dismantle overhaul or change, solve breakdown, eliminate noise.

CD1/MD1電動(dòng)葫蘆減速器為什么漏油?(CD1/MD1 electric hoist reducer why oil leakage?)

1、密封失效;2、箱體變形;3、剖分面不平;4、連接螺栓松動(dòng);5、此外在設(shè)備檢修時(shí),由于結(jié)合面上污物清除不徹底,或密封膠選用不當(dāng)、密封件方向裝反、不及時(shí)更換密封件等也會(huì)引起漏油;6、加油量過多:減速機(jī)在運(yùn)轉(zhuǎn)過程中,油池被攪動(dòng)得很厲害,潤(rùn)滑油在機(jī)內(nèi)到處飛濺,如果加油量過多,使大量潤(rùn)滑油積聚在軸封、結(jié)合面等處,導(dǎo)致泄漏;7、減速器內(nèi)外的壓力差較大:減速器運(yùn)行轉(zhuǎn)動(dòng)過程中,運(yùn)動(dòng)摩擦發(fā)熱以及受外界環(huán)境溫度的影響,使減速器溫度升的過高,如果沒有透氣孔等出氣地方,則起重機(jī)機(jī)內(nèi)壓力逐漸增加,機(jī)內(nèi)溫度也會(huì)越高,與外界的壓力差便會(huì)越大,潤(rùn)滑油在壓差作用下,從縫隙處漏出。

1. Seal failure; 2. Box deformation; 3. Uneven split surface; 4. Loose connection bolts; 5, in addition, in the maintenance of equipment, due to the combination of surface dirt is not completely removed, or improper selection of sealant, sealing parts installed in the wrong direction, not timely replacement of sealing parts will also cause oil leakage; 6, too much oil: the reducer in the process of operation, the oil tank is stirred very badly, the oil in the aircraft everywhere splash, if too much oil, so that a large amount of lubricating oil accumulation in the shaft seal, joint surface, resulting in leakage; Pressure difference inside and outside is bigger: 7, reducer reducer running in the process of turning movement friction heat and influenced by the environment temperature, reduce the temperature rise is too high, if there is no air holes vent place, such as increasing pressure on the crane machines, machine temperature will be higher, the greater the pressure difference with the outside world will, lubricating oil under the action of pressure difference, the leakage from the gap.

電動(dòng)葫蘆減速器漏油處理措施:1、更換密封件;2、檢修箱體剖分面,變形嚴(yán)重則更換;3、剖分面鏟平;4、清理回油槽,緊固螺栓。

Electric hoist reducer leakage treatment measures: 1, replace the seal; 2. Check the box body section surface, and replace it if the deformation is serious; 3. Section plane leveling; 4. Clean up the oil groove and tighten the bolts.

CD1/MD1電動(dòng)葫蘆減速器運(yùn)行中如發(fā)現(xiàn)齒輪轉(zhuǎn)動(dòng)噪聲太大,需要檢查是否存在齒輪齒面有磕碰傷痕,齒輪加工精度低,齒輪副裝配精度低;缺油、潤(rùn)滑不良;齒輪、軸承等磨損嚴(yán)重;齒輪箱內(nèi)清潔度是否合格等。如果發(fā)現(xiàn)是上述原因造成的那么采取相應(yīng)的措施即可。

In the operation of CD1/MD1 electric hoist reducer, if it is found that the gear rotation noise is too big, it is necessary to check whether there is bump scar on the gear tooth surface, the gear processing accuracy is low, and the gear assembly accuracy is low; Lack of oil and poor lubrication; Serious wear of gears and bearings; Cleanliness of gearbox, etc. If it is found to be caused by the above reasons, then the corresponding measures can be taken.

友情提示 (Helpful hints)

嚴(yán)禁超載、斜拉、CD1/MD1電動(dòng)葫蘆作業(yè)時(shí)下面嚴(yán)禁站人或作業(yè),使用前請(qǐng)加潤(rùn)滑油。設(shè)備隨機(jī)附有控制箱、限位器接線說明書,設(shè)備安裝前請(qǐng)認(rèn)真閱讀。

Overload, pull, CD1/MD1 electric hoist operation is strictly prohibited to stand below or operation, please add oil before use. The equipment is attached with the wiring instruction of control box and limit device. Please read it carefully before installation.

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